Air King Fan NON-OSCILLATING User Manual

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IMPORTANT INSTRUCTIONS - OPERATING MANUAL IMPORTANT INSTRUCTIONS - OPERATING MANUAL
CEILING MOUNT INSTALLATION
(Figures 1 and 2)
NOTE:
Distance mounted from the ceiling can be changed by using a length of 1-1/2” NPT pipe. Simply substitute your pipe for the provided
threaded pipe.
1. Locate the
Pipe Mounting Flange
, securely mount to ceiling structure. Ensure ceiling structure can safely support the installed Fan.
2. Open one tube of Loctite #243 by snapping tube neck just below end cap. Be Certain to follow all warnings noted on Loctite #243 tube.
3. Apply (1) ENTIRE tube of Loctite #243 onto the first 2 threads of one end of the
Threaded Pipe
that will be screwed into the
Motor
Mounting Adapter
.
(Figure 1 - Inset)
4. Screw
Threaded Pipe
into
Motor Mounting Adapter
. The
Threaded Pipe
MUST BE screwed in at least 4 full revolutions. Do not allow
Loctite #243 to dry before joining. Tighten provided
1/4” Set Screw
into
Motor Mounting Adapter
.
(Figure 1)
5. Open second tube of Loctite #243 by snapping tube neck just below end cap. Be Certain to follow all warnings noted on Loctite #243 tube.
6. Apply (1) ENTIRE tube of Loctite #243 onto the first 2 threads of the opposite end of the
Threaded Pipe
that is now screwed into the
Motor
Mounting Adapter
.
(Figure 1 - Inset)
7. Screw
Threaded Pipe with Motor Mounting Adapter
to the
Pipe Mounting Flange
.The
Threaded Pipe with Motor Mounting Adapter
MUST BE screwed in at least 4 full revolutions into the
Pipe Mounting Flange
. Do not allow Loctite #243 to dry before joining.
(Figure 1)
8. Tighten provided
1/4” Set Screw
into
Pipe Mounting Flange
.
(Figure 1)
CAUTION: FAN IS HEAVY AND MAY REQUIRE TWO PEOPLE TO MOUNT.
9. Attach pull string to motor speed switch, if desired
For Oscillating Motor: Place the flat section on the Motor Mounting Adapter next to the Motor Neck.
(Figure 2A)
For Non-Oscillating Motor: Slide the Motor Neck Slot over the Motor Mounting Adapter. Align the 1/2” diameter hole in the Adapter with the
1/2” diameter holes in the Motor neck Slot.
(Figure 2B)
10.Insert the 1/2” X 1” Hex Bolt (3/4” head) through the Motor Neck, and the Motor Mounting Adapter. Place 1/2” diameter Split Lockwasher
then the 1/2” diameter Hex Nut (3/4” head) and tighten fully with 2 adjustable wrenches.
11.From the same side of the Motor Neck, insert one 1/4-20 X 1 5/8” Carriage Bolt through the Arc-Shaped Slot in the Motor Neck and Hole
in the Motor Mounting Adapter.
To Fasten: Place one 1/4” Flatwasher, one 1/4” Internal Tooth Lockwasher, a second
1/4” Flatwasher and then tighten the Adjustable Knob over the remaining threads.
.
2New 8/04
5084416
3New 8/04
5084416
Figure 1
Pipe Mounting
Flange
Threaded Pipe
Motor Mounting
Adapter
Set Screw
GRILL AND BLADE ASSEMBLY
(Figures 3 and 4)
NOTE: The assembly of the blade and grill is identical, regardless if the Fan has an oscillating motor or a non-oscillating
motor. One of each is shown in the illustrations below.
1. Install the
Rear Grill
onto the
Motor
, lining up the six holes in the grill with the six threaded holes in the
Motor
. Install (6) 10-32 X 5/16”
Hex Screws through the
Rear Grill
into the
Motor
. Securely tighten all (6) screws.
(Figure 3)
2. Push the
Fan Blade
onto the
Motor Shaft
, centering the Hub facing away from the motor, until it stops against the shaft
(Inset A)
. Align
Square Head Bolt with flat of the
Motor Shaft
. TIGHTEN VERY SECURELY WITH AN ADJUSTABLE WRENCH. Failure to securely
tighten the Bolt could result in damage to the Fan and/or personal injury.
3. Hold the
Front Grill
so that the name, in the center, is right side up and straight across. Starting at the top: Fasten
Front Grill
to
Rear
Grill
by sliding the hooked wires on the
Front Grill
over the outermost ring on the
Rear Grill
.
(Figure 4 / Detail A)
. The bottom most hooks
will require the use of a flathead screwdriver to complete assembly. Stand behind the Fan. Slip the flat of the screwdriver between the
Front and Rear Grills, next to one of the unfastened hooks.
(Figure 4 / Detail B)
Pull screwdriver handle upwards towards the Rear Grill.
Slip the Front Grill hook over the Rear Grill outer ring with a push. Repeat procedure with remaining hooks.
CAUTION: DO NOT BEND WIRES ON THE FRONT OR THE REAR GRILLS.
Figure 3
Inset A
Oscillating Motor Shown
OPERATING INSTRUCTIONS
1. TO OPERATE: Plug cord into a grounded 120V, 60 Hz outlet. Select desired operating speed with pull cord on the rear of the motor:
First pull: High Second pull: Medium
Third pull: Low Fourth pull: OFF
NOTE: THIS FAN IS VERY HEAVY.
Failure to securely hold onto head assembly while adjusting head angle
could result in personal injury.
2. TO ADJUST HEAD ANGLE: While holding head firmly, loosen knob under motor (turn counterclockwise). Tilt head to desired position
FIRMLY retighten knob under motor.
NOTE: Motor Head Adjustment Knob and the On/Off Pull Cord have the same location on oscillating or non-oscialling models.
CAUTION: THE SECONDARY SUPPORT CABLE PROVIDED SHOULD BE
USED ANYTIME THE CIRCULATOR IS MOUNTED OVERHEAD FOR
ADDITIONAL SAFETY.
SECONDARY SUPPORT CABLE
(Figure 5)
1. Loop one end of Cable around the
Large Guard Wires
of both the Front and Rear Grills.
2. Attach a Cable Clamp with the "U" on the tail side of the loop leaving a tail approximately
1 to 2 inches. Tighten Clamp Nuts. Make sure no part of the Cable interferes with the Blade.
3. Wrap the other end of the Cable around a secure building joist, truss, or other support near the
Fan. Take up all excess slack in the Cable.
CAUTION: USE ONLY THE MOUNTING HARDWARE WHICH
IS RECOMMENDED FOR USE ON THIS FAN.
4. Attach the remaining Cable Clamp as indicated in Step 2. The excess tail should be trimmed
to extend 1 to 2 inches past the Clamp.
5. Check the Assembly to assure the Blade is free of all obstructions.
CAUTION: Use of the secondary support cable does not guarantee protection against
injury of persons, mounting of both the circulator and cable could fail if subjected to abuse, neglect or improper installation.
Detail B
Bottom Hooks
Detail A
Top Hooks
Non-Oscillating Motor Shown
Figure 4
Set Screw
Application Loctite 243
Loctite 243
Inset
Figure 2B
Motor
Mounting
Adapter
Exploded View for Detail
Non-Oscillating Motor View
Ceiling Mount Assembly
Large Guard
Wires
Figure 5
Figure 2A
Motor
Mounting
Adapter
Exploded View for Detail
Oscillating Motor View

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